The ideal link between storage and production
As they move about, the AGVs are guided by a multi-level pathway. A plan of the production facility is stored in their memory and they use distinctive waypoints to work out their current position. These landmarks can include load-bearing columns in the facility that are marked especially for that purpose. At the Audi site in Neckarsulm, the project planners opted for red flower pots containing artificial plants. Besides coordinating the individual shipments and ensuring the vehicles can find their way, another key challenge when implementing a driver-less transport system is working out how to physically connect each material supply trolley to an AGV.
In Neckarsulm, various contact points have been fitted underneath the trolleys. The system identifies which type of material supply trolley is being moved based on the arrangement of these points. Among other things, this influences how big the safety zone around the AGV needs to be so as to ensure its human colleagues in the warehouse and production facility are always kept out of harm’s way. If a person or object crosses its path, the automated guided vehicle system automatically stops for several seconds – enough time for staff members, for example, to get out of the safety zone. Failing that, the system brings the shipment to a halt and reports its status to the control center.
Transport and material supply trolleys from item dominate the Audi A8 production facility.
Efficient intralogistics thanks to versatile supply trolleys
To keep the required safety zone and thus the likelihood of unplanned stops on the intralogistics AGV system to an absolute minimum, the material supply trolleys need to have an exceptionally compact design and be as stable as possible. This is also important because a large number of supply trolleys have to be moved together in a lift to the production area, which is located on a different floor. Moreover, ensuring the trolleys are low in weight maximizes the load that can be carried in each transport operation. Due to the many different components used in fitting out the interior of state-of-the-art premium vehicles, a number of material supply trolley variants had to be developed for the AGVs deployed in Audi A8 production.
That is why Audi in Neckarsulm opted to work with item to put these material supply trolleys in place. Besides the quality offered by the item MB Building Kit System and Profile Tube System D30, it was primarily the close consultation and implementation of prototypes that won the company over. Together with our on-site customer adviser, the individual trolleys were planned, built at item and delivered to Audi ready for use. By combining the most suitable item components for each transport task as part of a modular design approach, every material supply trolley achieves the optimum packing density. What’s more, built-in turning and drawer systems improve ergonomics during loading and picking. Last but not least, the stable screw connections ensure that every single trolley can be easily adapted to a different requirements profile when production switches from one model to another. The Audi site in Neckarsulm therefore benefits from a modular, versatile and future-proof overall system for reducing intralogistics costs.
Perfectly secure in the item trolley, high-quality and sensitive parts are taken directly to the production line by the AGV.
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